In a stationary crushing plant, individual machines are permanently installed and integrated into the parts of the plant. The feeding, stockpiling, and discharging of the machines is done through other parts of the plant. Typically, a stationary crushing plant Indonesia is used for selling aggregates for construction purposes, or for extracting minerals from pits and quarries. These plants usually incorporate a primary crusher (jaw crusher), a secondary crusher (cone crusher), and a tertiary crusher (impact crusher). Additional screens and classifiers are often added to produce the required particle sizes.
Stationary Crushing Plant Layout
The layout of the machines in this type of stone crusher plant for sale can be divided into two main categories: open circuit and closed circuit.
In an open circuit design, the material is fed into the primary crusher and then returned to the secondary crusher for further reduction.
In a closed circuit design, the material is fed into the primary crusher and then segregated according to size in a screening device before returning to the secondary crusher for further reduction.
A wide variety of these plants are available to suit specific application requirements.
Types of Stationary Crushing Plants in Indonesia
In the mining and quarrying industry, crushing plays an important role in reducing the particle sizes of rocks and ores. Before being further processed, these materials must first be crushed into smaller pieces by the mobile crushing plant for sale. There are three main types of stationary crushing plant Indonesia: jaw crushers, gyratory crushers, and cone crushers. Each type of crusher has its own unique features and benefits.
1. Jaw crushers
Jaw crushers are used for primary crushing, meaning they are responsible for breaking down large materials into smaller pieces that can then be fed into secondary or tertiary crushers. They use compressive force to break down the material, meaning they do not rely on impact to crush material. The size of a jaw crusher Indonesia is designated by the rectangular or square opening at the top of the jaws (feed opening).
2. Gyratory crushers
Gyratory crushers are also used for primary crushing but they differ from jaw crushers in that instead of relying on compression to break down the material, they use impact. They are often used in mining as they can handle very large pieces of rock.
3. Cone crushers
Unlike other crushers, cone crushers have a tall chamber and a shorter mantle. The tall chamber allows the material to enter the crusher and be crushed by the mantle without first being subjected to an initial crushing stage. As a result, they are used as secondary or tertiary crushers in aggregates or mining operations. These sand making machines are available in a variety of sizes and configurations to suit any application. The most common configuration is with a single drive shaft and two counter-rotating cones. This configuration provides high torque and power while keeping the weight and cost of the crusher low. other configurations are available for specific applications.
A stationary crushing plant can play an important role in the stone production line. It not only improves the working efficiency and product quality but also reduces the cost of production.